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In our day-to-day lives, we come across many different types of powder goods, including coffee, washing powder, protein powder, and many more. We are going to need to employ apowder packing machinewhile we are packaging these items.
It's possible that the powder will be floating in the air while the packing is being done. In order to prevent unfavorable outcomes such as product loss, the packing process requires that certain precautions be taken to reduce the amount of dust that is present. There are many ways to combat dust in your powder packaging process, which are detailed below:
Ways to Remove Dust In Powder Packaging
Dust Suction Equipment
You aren't the only one who has to be concerned about other things besides dust getting into the machine. During the process of heat sealing the package, if dust has made its way into the package seams, the sealant layers in the film will not adhere in a suitable and uniform manner, which will result in rework and waste.
Dust suction equipment can be used throughout the packing process to remove or recirculate dust, preventing particles from getting through package seals. This can solve the issue.
Preventive Maintenance of Machines
The addition of dust control measures to your powder packaging process will go a long way toward preventing the problems caused by particulates from wreaking havoc on your system.
The second crucial component of the puzzle that has to be handled is following a good machine preventative maintenance routine. A significant number of the jobs that constitute preventative maintenance involve cleaning and examining the components for any residue or dust.
Closed Packing Process
If you operate in an environment that is prone to dust, it is of the highest significance to weigh and pack powder in closed condition. The powder filler - auger filler usually installed on thevertical packing machinedirectly, this structure prevent the dust come into bags from outside.
In addition, the safety door of vffs has dustproof function in this condition, even so the operator should pay more attention to the sealing jaw if there is with dust which affect the bag sealing effect.
Static Elimination Bars
When a plastic packaging film is manufactured and then moved through the packaging machine, there is a possibility that static electricity may be produced. Because of this, there is a possibility that powder or dusty objects will become stuck to the interior of the film. It is possible that the product will find its way into the package seals as a consequence of this.
This is something that should be avoided in order to maintain the integrity of the package. As a potential solution to this problem, the packing method might involve the utilization of a static removal bar. In addition, powder packaging machines that already have the capacity to remove static electricity will have an edge over those that do not.
A static removal bar is a piece of equipment that discharges an object's static charge by subjecting it to an electrical current that is high-voltage but low-current. When it is positioned at the powder filling station, it will assist in maintaining the powder in its proper location, preventing the powder from being attracted toward the film as a result of static cling.
Static dischargers, static eliminators, and antistatic bars are all names that are used interchangeably with static elimination bars. They are often positioned on the powder filling station or on the powderpacking machines themselves when they are used for purposes related to powder packaging.
检查真空拉带
On vertical form fill and seal machines, friction pull belts are frequently seen as part of the basic equipment. The friction that is generated by these components is what drives the movement of the packaging film through the system, which is the major task of these components.
However, if the location where the packing takes place is a dusty one, then there is a possibility that airborne particles will become trapped between the film and the friction pull belts. Because of this, the performance of the belts is negatively affected, and the pace at which they wear out is sped up.
Powder packing machines provide the option of using either standard pull belts or vacuum pull belts as an alternative. They perform the same function as friction pull belts, but they do it with the aid of vacuum suction in order to accomplish the operation. Because of this, the negative impacts that the dust had on the pull belt system have been entirely mitigated.
尽管他们更昂贵,真空拉belts need to be changed a lot less frequently than friction pull belts, especially in dusty environments. This is especially true when the two types of belts are being compared side by side. As a result, they might end up being the more financially viable option in the long term.
Dust Hoods
The dust hood can be placed over the product dispensing station on automatic pouch filling andsealing machines, which offer this feature as an option. As the product is placed into the bag from the filler, this component helps to gather and eliminate any particles that may have been present.
On the right is a picture of a dust hood that is used on a simplex-prepared pouch machine for the packing of ground coffee.
Continuous Motion Powder Packing
The automated equipment that packs spices can operate in either a continuous or intermittent fashion. When using a machine with intermittent motion, the packing pouch will stop moving once every cycle in order to be sealed.
On packaging machines with continuous motion, the action of the pouch that contains the product generates a flow of air that is always moving downward. Because of this, dust will go inside the packing pouch along with the air.
Smartweigh Packaging machineryis capable of either maintaining a continuous or an intermittent motion throughout the operation. To put it another way, the film is constantly moved in a mechanism that creates continuous motion.
Dust Proof Enclosures
In order to ensure that the powder filling and sealing machine continues to function normally, it is imperative that the electrical components and pneumatic components be encased within a closed shell.
When looking to buy an automatic powder packaging machine, it is imperative that you investigate the IP level of the device. In most cases, an IP level will consist of two numbers, one representing the dust-proof performance and the other representing the waterproof performance of the casing.
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